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Projects - Recent Project Information

Syama Gold Mine, Mali, West Africa, 2007 - Conveyors System

Material : ROM Gold Ore

Design Capacity :  500 tph
( 900 & 1650mm Belt Width )

System Features  :

Lump Size up to 400mm  
No. of  Conveyors  : 5 off

Contract type : Lump Sum Turnkey excluding erection

Syama Gold Mine, Mali, West Africa, 2007 - Conveyors System

Maydon Wharf Durban, RSA , 2008 - Mobile Ship Offloading & Warehouse Distribution System

Material – Fertiliser

Capacity -  800 tph / 1050 mm

System Features :-

32 m long Pivoting & Retractable Boom Conveyor .
Mobile, tyre-mounted conveyors
23m and  36 m long (4 off )
98 m long reversible multi point discharge shuttle conveyors (5 off) .             

Contract Type : Design , Engineering , Procurement , Erection and  Commissioning 

Maydon Wharf Durban, RSA ,2008 - Mobile Ship Offloading & Warehouse Distribution System

 Maluti Mountains (Altitude 3000m) , Lesotho , 2008 Tailings Disposal System, Letseng Diamond Mine  

Material – Diamond Tailings

  Capacity -  700 tph ( 900 mm Belt Width )

  System Features  :-

  1. 1,5km Overland Conveyor with Fixed Tripper and Multiple Discharge Points.
  2. 1km long Tail - Driven Downhill Extendable Conveyors (2 off) with  Rail -Mounted Tripper and 20m Boom Spreader.
  3. Ambient Operating Temperatures +35°C to - 20°C  
  4. Transfer Houses (3 off)

Contract Type : Design , Engineering , Procurement , Erection and  Commissioning        

Letseng Daimond Mine Conveyors

 Richards Bay, South Africa, 2008 Multiple Product Terminal Adjacent to Port

Material – Coal, Sulphur, Anthracite , Phosphate Rock

Capacity -  1000 tph to 2000 tph/ 1200 to 1350mm Belt Widths

  System Features  

  1. Overland Pipe Conveyor 600m Long, 1000 tph, 350 mm Diameter, 4.2 m/s, 315Kw Drive.
  2. Triangular Gantry with Travelling Maintenance Trolley
  3. Stockpile reclaim Chain-Type feeder
  4. Rail-Mounted Trippers feeding into Warehouses
  5. Moving Heads Discharging to Multiple points
  6. Troughed Conveyors ( 11 off)
  7. Belt Feeders (4 off)  and  Mobile Plant Feed Hoppers .
  8. Reversible Shuttle Conveyor  
  9. Rail  Tippler Reclaim Hoppers with Hydraulic Clam Shell
  10. Transfer Houses ( 8 off)

Contract Type  :  Design , Engineering , Procurement , Erection and  Commissioning  

Richards Bay, South Africa, 2008 Multiple Product Terminal Adjacent to Port

 Khumani Mine, Sishen, South Africa, 2008 Multi-Stream Iron Ore Sampling Plant

System Features

  1. Three Sample Processing Streams  
  2. Multiple Load -Cell mounted Weigh Hoppers
  3. Driers (2 off) and multiple Sample splitters
  4. Multiple Deck Screens (2 off) and Vibrating Feeders
    (2 off)
  5. Automated Hoist Crane System
  6. Conveyors and storage bin  
  7. Process Building (80 x25x 30 m high Structure )

Contract Type : Design , Engineering , Procurement ,
Erection and  Commissioning   


 NOVA Cimangola , Luanda , Angola , 2006 Pneumatic Cement Conveying System

Material - Cement

      Capacity 150 tph over 300m conveying distance

      System Features :-

  1. 350 NB Conveying Pipeline
  2. Long Radius Reinforced Bends
  3. Compressor  Plant (2 off compressors)
  4. Screw pumps
  5. Individual receiving  Silos (7 off )
  6. All structures  

Contract Type : Lump Sum Turnkey excluding Erection.

NOVA Cimangola , Luanda , Angola , 2006 Pneumatic Cement Conveying System

NOVA Cimangola , Luanda , Angola, 2005 Only Travelling Maintenance Trolleys

DemcoTECH has supplied five travelling maintenance trolleys for projects involving pipe conveyors supported in triangular gantries for our Clients including SENET, FLSmidth Minerals, CKIT Conveyor Engineers and Grindrod Terminals.  These maintenance trolleys were developed by CKIT Conveyor Engineers and include :-

  • Hydraulic driven travel mechanisms.
  • Solid rubber tyres.
  • Inclination up to 14 degrees.
  • Self-propelled by on-board generator.
  • Safety facilities.
  • Maintenance power sockets.
 

Copper Plant , Tenke Fungerume, DRC , 2008 Sulphur Storage and Lime Dosing System

Material – Sulphur

     System Features

  1. 150 ton Stainless Steel storage Bin
    (mounted on load cells)
  2. Automatic Lime dosing system
  3. Luffing Conveyor front Boom Section

    Contract Type :  Lump Sum Turnkey excluding Erection 

Copper Plant , Tenke Fungerume, DRC , 2008 Sulphur Storage and Lime Dosing System

Simuma Plant, Port Shepstone RSA, 2009 Cement Clinker storage and removal System

Material – Cement Clinker up to 210 deg C

     System Features

  1. 500 tph troughed silo discharge conveyors
  2. Pan Conveyor Feed system to 40 000 ton silo
  3. Dust removal system
  4. Electrical and Control System

Contract Type : Lump Sum turnkey


Eskom Power Stations, RSA, 2005 Ash Handling Plant Design Audit

The Fly  Ash, Coarse Ash and  Ash water Return Systems for a 6 by 600 MW Power  Station

  1. Time and Motion Studies
  2. Design Review of  Plant and Components
  3. Plant Performance Testing
  4. Mass and Water Balances
  5. Simulation Modelling of the Processes
  6. CAPEX and OPEX Cost Analysis
  7. Preparation of PFD’s

Contract Type : Design Study


Vietnam , 2006 Two-way Overland Conveyor, 4.3km long

Design and specifications for a 4.3km long, two-way troughed conveyor for Koch Germany, as a sub-contract to CKIT Conveyor Engineers.  This conveyor transports up to 900tph on the top, export strand and up to 300tph on the bottom, import strand.

  1. Multiple conveyor drives at head and tail tations.
  2. Multiple loading and discharge facilities.
  3. Belt turnovers.

Contract type : Design and engineering contract.


MUMBAI, INDIA , 2007 Pipe Conveyors – Up to 2250tph and 500mm diameter, various products.

Design and engineering assistance on numerous pipe conveyors for the FLSmidth Minerals group worldwide, in support of their acquisition of the CKIT Pipe Conveyor technology from CKIT Conveyor Engineers, including :-

  • Two-way pipe conveying.
  • Multiple drives.
  • Fabric and steel cord pipe conveyor belts.
  • Up to 94 degree curves.
MUMBAI, INDIA , 2007 Two-way Pipe Conveyors

 

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